What is safety wire? Safety wire is a crucial tool for ensuring mechanical stability. Bolts, screws, nuts, and other types of fasteners will eventually loosen over time, especially in applications that produce high levels of vibrations. These applications include things like sports cars, aircraft turbine engines, and even weaponry. Safety wire can benefit and strengthen the machinery involved.

Safety wire’s central purpose is the prevention of loosening for nuts, bolts, and other fasteners. This tool ties two or more parts to one another, so they remain as secure as possible. Safety wiring prevents the loosening of different types of fasteners by counteracting it with more tightening. So what’s in it for your industry? And how does it work?

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Application Methods for Safety Wire

Installing safety wire involves choosing one of two methods. The double-twist method is the most common of the two, while the single-wire method can be more useful for nuts, bolts and other fasteners in closely-grouped configurations. Single-wire applications also include parts for electrical systems and other hard-to-reach places.

For the double-twist method, the diameter of the wire depends on the type of fasteners. Parts with hole diameters exceeding .045 inches require wiring of .032 safety wire inches in diameter. Those with hole diameters between .045 and .062 inch and spacing of fewer than 2 inches between each part require wire double-strand wire of .020 inch in diameter. However, the single-wire method will require the use of the largest safety wire thickness that can fit in the fasteners hole.

Additionally, aluminum wire of .031 inch diameter, copper wire of .020 inch diameter, and similar types of wire including ss safety wire, function as seals on specific forms of equipment. This includes portable fire extinguishers, first-aid kits, emergency valves, and equipment with similar construction.

Motorcycle Safety Wire

When it comes to Motorcycles, there’s no avoiding the extra vibrations and impact on your fasteners. Especially if you have a need for speed. Don’t force your ride to be cut short due to fixable safety concerns.

Motorcycle safety wire can give you peace of mind, and it might even save your life. The latest statistics on vehicle miles traveled show that motorcyclists are about 27 times as likely as passenger car occupants to die in a motor vehicle traffic crash, so you can never take too many extra steps when ensuring your safety on the road. Securing all of your fasteners with safety wire can be the difference between an exhilarating ride and an accident.

Motorcyle safety wire repair | Harley Davidson in Garage

Aircraft Safety Wire Taking Flight

Older aircraft turnbuckles must be consistently adjusted to keep up-to-date with performance requirements. After an aircraft turnbuckle has been properly adjusted, it must be safetied.

Using the double-twist method, aircraft mechanics can use turnbuckle safety wire to ensure that they can set their sights high. Using 2 separate lengths of the same wire, run one end of the wire through the barrel hole, and wrap it around the turnbuckle. With the other piece of wire, loop it through the barrel hole and wrap. around the part the opposite way.

Looking for the Highest Quality Safety Tie Wire Available?

Malin is the leading wire supplier of safety wire, lock wire, tag wire, and straightened cut-to-length wire. Since 1884, Malin Company has produced high-quality safety wire for use in many applications. From aerospace machinery to hardware wholesale companies, Malin Co. is a number-one source of safety wire products.

Safety wire or lock wire is an effective tool for ensuring the security and tightness of bolts and other fasteners. This positive locking device functions as a safety wiring mechanism to prevent fasteners from loosening or falling out. Safety wire typically threads through the fastener hole, twists to another part or fastener, and twists again.

When your industry needs better safety wire to get the job done, you can count on Malin Company. 

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By Published On: April 22, 2021Categories: Uncategorized